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Oral Solid Forms

Our MHRA Approved and U/L Certified facility delivers various OSD forms with consistent quality at speed.

Tablets

Archimedis understands the crucial role every parameter – size and shape, coating and thickness – plays in the stability and effectiveness of a tablet. Our R&D and manufacturing departments work diligently to achieve the accurate molecular formulation, preserving the complete potential of the medicine.

Available as

Alu-Alu

Blister

Strips

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Capsules

Capsules demand an intricate manufacturing process. It takes in-depth proficiency and expertise in uniform blending, accurate fill weight, right dosage, humidity control, and delicate processing. Our advanced capsule machine can fill powder, pellets and tablets in various capsule sizes.

Available as

Alu-Alu

Blister

Strips

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Sachets (Dry Syrup Powder)

Fill Weight Accuracy and Sealing Quality are the ultimate qualifiers of a dry powder sachet’s stability. Our horizontal and vertical sachet machines are precisely engineered to achieve Accurate Fill Weight, Four-side Leak-proof Sealing, and a Wide Range of Fill Weight - 1 to 50 grams.

Available as

Sachets

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Installed Capacity

Archimedis has capacity to manufacture pilot scale, process validation batches, launch quantity and commercial scale. We are backed by a robust mechanism that maintains the accuracy of formulation, while ensuring a swift pace of manufacturing. Devoid of human intervention, the system also blocks any impurity from entering into the medicines.

Available as

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750million

Tablets

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180million

Capsules

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42million

Sachets

Quality

Our commitment to quality is a defined, detailed and delivered promise which is kept for every tablet, capsule and dry powder sachet of every batch.

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Quality Policy

“Our vision is to make superior quality healthcare products affordable and available to humanity, globally. We commit ourselves to imbibing Good Manufacturing, Laboratory, Storage and Distribution Practices to ensure Product Quality, Patient Safety and Data Integrity. We also pledge to save the planet and help our society thrive.

Quality Assurance

A well-designed Quality Management System (QMS) blends regulatory and practical aspects. In addition to continuous improvement, periodic audits & training, QA team ensures comprehensive, adequate and effective implementation of the QMS.

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QMS

Design & maintain a code of standard for quality that meets regulatory and business requirements.

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Training

New employee orientation and Periodic re-enforcement trainings to ensure consistent execution.

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Adherence

Ensuring all departmental operations are carried out as per QMS.

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Deviations

Processes & tools for managing planned and unplanned deviations.

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Corrective Actions

Remediation of quality incidents with appropriate resolution for uninterrupted operations.

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Preventive Actions

Proactive action to prevent the occurrence of quality issues and measuring their effectiveness.

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Product Quality

Annual product quality reviews for continuous improvement and effectiveness of QMS.

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User Feedback

Soliciting and incorporating user feedback into the QMS for continuous improvement and adoption.

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Market Complaints

Managing market complaints with due attention and care so that patients get superior quality medicines.

Quality Control

From raw material induction to in-process testing to finished product testing, Quality Control department plays an important role at every stage of the product life cycle. The identity, purity, stability and potency of the products is established and ensured through rigorous adherence to predetermined specifications of globally approved Pharmacopeia (USP, BP and IP).

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Conducting physical, chemical and microbial tests on materials and products

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Issue Certificate of Analysis (CoA)"

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Maintain equipment and resources in validated/qualified status

Facility

Located on a one-acre land parcel, our 60,000 Sq. Ft plant is designed & built to meet stringent international GMP standards.

Production

Endowed with state-of-the-art equipment to deliver high quality pharmaceutical products with highest efficiency. Whether it is Automatic Compression Machine which gives improved yield; Online sorting & Weight measurement systems; Automatic Coating Machine; Multi-Track Pouch and Alu-Alu Packing Machine for mass production with online camera identification & rejection systems; we don’t compromise on quality for cost. We pride ourselves on being the few manufacturers to have implemented 1D, 2D bar coding with complete traceability; which in turn has enabled us to offer very competitive prices with best-in-class quality.

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Packing

Packaging is elemental in maintaining the stability of the medicines. It prevents the molecules from disintegrating thus safeguarding their utility and the trust in the brand. It is important to choose the right material of the right thickness suitable to the specific molecular composition. We at Archimedis understand these facts and have the following systems in place for packaging:

  • Auto-Cartonator
  • Pharma Code Reader
  • Counterfeit Bar Coding
  • Check Weigher
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    Warehouse

    Uni-directional layout setup to ensure smooth transfer of materials and avoid any chance of mixing materials at any stage. Maintenance and continuous monitoring of temperature and humidity throughout the warehouse. In addition, the following facilities are set up to control any chance of material contaminations

  • Quarantine: The incoming material is quarantined safely from the approved material using tools like demarcation, visual colour pallets, legible labels and separation of areas.
  • Dispensing Facility: The transfer of material from the store to manufacturing is conducted in completely isolated booths, where only material can enter, conducted under the supervision of the QA team.
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    Air Handling Units (AHUs)

    Heating Ventilation and Air Conditioning (HVAC) units are spread throughout the premises of the manufacturing, storage, testing and all the other areas of the factory. No cross contamination of materials at any stage is ensured by dedicated AHUs for each process area. Integrated four-level filtration process, with at least 20 air changes per hour.

    Exemplary Accuracy from

    10 µ to 0.3 µ

    Unprecedented Efficiency

    up to 99.998%
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    Water Purification

    Water purity is the underlying principle of high-quality production so we make sure to achieve the clear, colourless, odourless and tasteless liquid that’s mandated as per cGMP. The exclusively designed Water Generation System goes through a series of purification processes such as:

  • Chlorination
  • Multi-grade Sand Filtration
  • Activated Carbon Filter
  • De-chlorination
  • De-Alkalisation
  • De-Mineralisation
  • UV Treatment
  • Ultra-Filtration
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    Regulatory Approvals

    Regulatory approvals refer to the permission to manufacture products in the facilities (as per the terms of the agreement and applicable law) based on any approval, permit or certification of a Regulatory Authority. We pride ourselves on having achieved the following notable approvals:

  • UK Medicines and Healthcare products regulatory approvals (UK MHRA)
  • UL approval for OTC products
  • FDA Philippines for Tablet lines
  • FSSAI approval
  • WHO GMP approval
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    Smart Factory

    Archimedis leverages its “eCapsule” platform to converge the physical and digital systems.

    eCapsule (ERP)

    Built on the world-famous Frappe ERP framework, "eCapsule" is the enterprise digital platform at Archimedis. eCapsule brings together people, processes and systems. From Smart Dispensing to comprehensive Supply-Chain efficiency, eCapsule makes Archimedis Industry 4.0 ready.Thus, resulting in quality output with minimal to no defects.

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    Smart Dispensing

    Dispensing plays a critical role in ensuring drug product quality and efficacy. It's also where manual errors breed the most. That's why we designed this "Little Wonder" that digitally assures accuracy of dispensed quantity in accordance with approved Bill of Materials (BOM).Thus, resulting in quality output with minimal to no defects.

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    Environment Monitoring

    Implementation of environmental monitoring systems ensures periodic checks on essential parameters such as

  • Temperature
  • Humidity and pressure differentials
  • Cleaning and sanitation
  • Particle count
  • Microbial monitoring
  • Thus, resulting in quality output with minimal to no defects.

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    Contact us

    Reach Us

    We would love to hear from you!

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    +91 44 4717 1111

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    care@archimedis.net

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