Oral Solid Forms
Our MHRA Approved and U/L Certified facility delivers various OSD forms with consistent quality at speed.
Archimedis understands the crucial role every parameter – size and shape, coating and thickness – plays in the stability and effectiveness of a tablet. Our R&D and manufacturing departments work diligently to achieve the accurate molecular formulation, preserving the complete potential of the medicine.
Capsules demand an intricate manufacturing process. It takes in-depth proficiency and expertise in uniform blending, accurate fill weight, right dosage, humidity control, and delicate processing. Our advanced capsule machine can fill powder, pellets and tablets in various capsule sizes.
Sachets (Dry Syrup Powder)
Fill Weight Accuracy and Sealing Quality are the ultimate qualifiers of a dry powder sachet’s stability. Our horizontal and vertical sachet machines are precisely engineered to achieve Accurate Fill Weight, Four-side Leak-proof Sealing, and a Wide Range of Fill Weight - 1 to 50 grams.
Archimedis has capacity to manufacture pilot scale, process validation batches, launch quantity and commercial scale. We are backed by a robust mechanism that maintains the accuracy of formulation, while ensuring a swift pace of manufacturing. Devoid of human intervention, the system also blocks any impurity from entering into the medicines.
Our commitment to quality is a defined, detailed and delivered promise which is kept for every tablet, capsule and dry powder sachet of every batch.
“Our vision is to make superior quality healthcare products affordable and available to humanity, globally. We commit ourselves to imbibing Good Manufacturing, Laboratory, Storage and Distribution Practices to ensure Product Quality, Patient Safety and Data Integrity. We also pledge to save the planet and help our society thrive.
A well-designed Quality Management System (QMS) blends regulatory and practical aspects. In addition to continuous improvement, periodic audits & training, QA team ensures comprehensive, adequate and effective implementation of the QMS.
Design & maintain a code of standard for quality that meets regulatory and business requirements.
New employee orientation and Periodic re-enforcement trainings to ensure consistent execution.
Ensuring all departmental operations are carried out as per QMS.
Processes & tools for managing planned and unplanned deviations.
Remediation of quality incidents with appropriate resolution for uninterrupted operations.
Proactive action to prevent the occurrence of quality issues and measuring their effectiveness.
Annual product quality reviews for continuous improvement and effectiveness of QMS.
Soliciting and incorporating user feedback into the QMS for continuous improvement and adoption.
Managing market complaints with due attention and care so that patients get superior quality medicines.
From raw material induction to in-process testing to finished product testing, Quality Control department plays an important role at every stage of the product life cycle. The identity, purity, stability and potency of the products is established and ensured through rigorous adherence to predetermined specifications of globally approved Pharmacopeia (USP, BP and IP).
Conducting physical, chemical and microbial tests on materials and products
Issue Certificate of Analysis (CoA)"
Maintain equipment and resources in validated/qualified status
Located on a one-acre land parcel, our 60,000 Sq. Ft plant is designed & built to meet stringent international GMP standards.
Endowed with state-of-the-art equipment to deliver high quality pharmaceutical products with highest efficiency. Whether it is Automatic Compression Machine which gives improved yield; Online sorting & Weight measurement systems; Automatic Coating Machine; Multi-Track Pouch and Alu-Alu Packing Machine for mass production with online camera identification & rejection systems; we don’t compromise on quality for cost. We pride ourselves on being the few manufacturers to have implemented 1D, 2D bar coding with complete traceability; which in turn has enabled us to offer very competitive prices with best-in-class quality.
Packaging is elemental in maintaining the stability of the medicines. It prevents the molecules from disintegrating thus safeguarding their utility and the trust in the brand. It is important to choose the right material of the right thickness suitable to the specific molecular composition. We at Archimedis understand these facts and have the following systems in place for packaging:
Uni-directional layout setup to ensure smooth transfer of materials and avoid any chance of mixing materials at any stage. Maintenance and continuous monitoring of temperature and humidity throughout the warehouse. In addition, the following facilities are set up to control any chance of material contaminations
Air Handling Units (AHUs)
Heating Ventilation and Air Conditioning (HVAC) units are spread throughout the premises of the manufacturing, storage, testing and all the other areas of the factory. No cross contamination of materials at any stage is ensured by dedicated AHUs for each process area. Integrated four-level filtration process, with at least 20 air changes per hour.
Exemplary Accuracy from
Water purity is the underlying principle of high-quality production so we make sure to achieve the clear, colourless, odourless and tasteless liquid that’s mandated as per cGMP. The exclusively designed Water Generation System goes through a series of purification processes such as:
Regulatory approvals refer to the permission to manufacture products in the facilities (as per the terms of the agreement and applicable law) based on any approval, permit or certification of a Regulatory Authority. We pride ourselves on having achieved the following notable approvals:
Archimedis leverages its “eCapsule” platform to converge the physical and digital systems.
Built on the world-famous Frappe ERP framework, "eCapsule" is the enterprise digital platform at Archimedis. eCapsule brings together people, processes and systems. From Smart Dispensing to comprehensive Supply-Chain efficiency, eCapsule makes Archimedis Industry 4.0 ready.Thus, resulting in quality output with minimal to no defects.
Dispensing plays a critical role in ensuring drug product quality and efficacy. It's also where manual errors breed the most. That's why we designed this "Little Wonder" that digitally assures accuracy of dispensed quantity in accordance with approved Bill of Materials (BOM).Thus, resulting in quality output with minimal to no defects.
Implementation of environmental monitoring systems ensures periodic checks on essential parameters such as
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